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How to Reduce the Scrap Rate in the machining of Precision Machine Parts

How to reduce the scrap rate of parts in precision machining? The following is the understanding of precision workpiece CNC machining knitting, hoping to help you.

In the process of precision machining, the design of workpiece should be correct. In the process of design, it should be studied whether the processing is simple, whether the process and requirements meet the essential conditions of the workshop and market supply, whether the precision machining enterprises need to provide improved equipment, high precision processing equipment and inspection equipment. In terms of material usage, it is also important to calculate the raw materials required for each workpiece, process placement, and processing methods, and to comply with strict process requirements.

In precision machining, the first step of the processing staff is to see clearly the technical requirements of the drawings. Complying with the process is the basic of precision machining. Check the drawings of the parts are intact and accurate, and analyze the accuracy, surface integrity and technical requirements of the key surface of the parts under the existing production conditions. Therefore, in the timely and wonderful experience of mechanical processing, some people who have experience in mechanical processing may also wish to reduce the scrap rate of the workpiece.

To sum up, we should see through the technical requirements of the drawings; follow the process; select the appropriate speed feed; precisely select the tool angle; cut the workpiece to meet the requirements to complete the processing mission; accurate and practical measuring tools, comply with strict process requirements. Product quality is the key to decide the success or failure of enterprises, so it is not too late to reduce the scrap of precision machined workpieces and improve the quality of workpieces for every precision machined workshop. CNC Machining service

Pay attention to the details

Whether it is a person or an enterprise, it is possible to solve the big problem by paying attention to the details of the surroundings, paying close attention to the details and dealing with the small problems.
Today, the customer sent a ticket to the goods. It needs the factory production department to help unload the goods and then walk with my air compressor. It thought it was a simple thing. But I was wrong. Although the four pallet goods were not much, the goods were all scattered when the car was opened, and the PVC material was filled with one piece. The carriage will take a lot of time and manpower, so why the goods packed so well will fall apart, details.

Originally a tray also does not need 80 yuan, is the detail question does not value, therefore the consequence eats itself. I’ve seen too many problems in my work. Machine leaking, especially the leakage of the head of the machine, most of the reason is that the head of the connecting part of the head of the machine is a single paper pad. This paper pad has no anti oil resistance and high temperature resistance. The internal temperature can reach 120 degrees Celsius when the general machine is opened. So the air compressor appears frequently oil leakage and high temperature phenomenon, is originally 10 yuan or even lower cost, but does not pay attention to details, let the frontline sales business, after-sale masters together for these things can avoid, increase the cost of after-sale.
Yes, it is true that enterprises save costs for profits, for greater economic benefits, for better profitability. But they do not pay attention to details, do not pay attention to small problems, or even do not cherish each customer’s trust in us, so it can only do a one-time sale, and sometimes even the machine products are not sold, but the bad reputation of poor quality and irresponsibility is obtained. Word of mouth is earned by oneself, and careful work can win the title of craftsman spirit instead of shouting.
I hope our factory’s purchase and production must pay attention to these details, and I hope we all have this kind of consciousness. Because big fish are big but well handled, small fish bones are thin but often easier to grip their throats, high stools you see, but often low stools are tripping people.