2020 – Page 85 – CNC Machining & Turning, Milling, Metal parts

AC rotating axis function of five axis CNC Machinine

I believe that friends in the industry are familiar with five axis machining center. Five axis machining center has five motion coordinate axes, namely two motion rotation axes and three straight-line motion coordinate axes. Generally speaking, according to the different installation positions of two rotation movements, it can be divided into AC combined rotation axis and BC combined rotation axis. Next, I will introduce the working range of AC rotation axis of five axis machining center 。

Working range and advantages of AC rotating axis of CNC five axis machining center

Generally, the axis around the x-axis of the five axis CNC machining center is defined as the a-axis, whose working range is + 30 ° to – 120 °. The worktable of the five axis machining center is equipped with a rotation axis, which rotates around the Z axis. We define it as the C rotation axis. The working range of the C rotation axis is 360 degrees. For the five axis machining center with a rotating axis and C rotating axis, the workpiece can be clamped once to finish machining other than the mounting surface. Generally, the minimum graduation value of a-axis and c-axis is 0.001 degrees, so that there is no angle on other surfaces except the installation surface, and complex processes such as machining inclined surface and inclined hole can be carried out. It can be realized that a-axis and c-axis and XYZ linear three-axis can do five axis linkage machining, and then complex curved workpiece can be processed. Of course, good CNC system, servo motor system and software support are required.

Structure advantage of AC rotating axis setting in five axis machining center

The advantages of the above AC rotating shaft are simple structure, good rigidity of the main shaft and low manufacturing cost. Generally, the worktable can not be set too large, and the bearing capacity is also relatively small, especially when the rotating axis a rotates to 90 degrees or more, it will bring great bearing moment to the worktable when processing workpieces.

CNC Machining Flange cover

CNC Machining Flange cover for machine parts of respirator 15K / 20

CNC Machining Flange cover for machine parts of respirator 15K / 20K. Ultrasonic metal parts.

What is the processing technology of aluminum parts in surface grinder

When grinding aluminum parts, the grinding wheel is waxed. Before grinding aluminum parts, open the grinding wheel cover and shovel the ash inside, so as to prevent the ash inside the grinding wheel cover from falling off on the parts in the process of grinding aluminum parts. There will be deep marks on the parts after the grinding wheel is rolled. The grinding wheel should not be too thick or too thin. It is better to grind it with a heat-treated material for a while, blunt the grinding wheel a little bit, and then back and forth Block against the part, use water-soluble cutting fluid to play a layer on the surface of the part, while grinding, according to the thickness of the aluminum part, choose how much to cut, generally 0.01 for the large aluminum plate, the key depends on your own technology, I am grinding aluminum plate 6.50 now 0.05 * 300 * 580 plate, grinding thickness parallelism 005, 0.08 under one knife, grinding aluminum plate is easy to deform and stick grinding wheel, peers who just contact with grinding aluminum plate should feed less and turn over more,

The function of precision machining technology

1、 It is the main technical document to guide production

The production planning and scheduling of machining workshop, the operation of workers, the processing quality inspection of parts, and the accounting of processing cost are all based on the process specification. In dealing with the problems in production, the technological procedure is often taken as the common basis. In case of handling quality accidents, the responsibilities of relevant units and personnel shall be determined according to the process procedures.

2、 Is the main basis of production preparation

When the workshop wants to produce new parts, it should first formulate the machining process specification of the parts, and then prepare for production according to the process specification. For example, the analysis and research of key processes in the processing technology of new parts, the preparation of necessary knives, clamps and measuring tools, the purchase or manufacturing of raw materials and blanks, the purchase of new equipment or the modification of old equipment, etc. must be carried out according to the technology.

3、 It is the basic technical document of the new machinery manufacturing plant

When a new batch or large-scale machining workshop is built, the type and quantity of the machine tools required and the layout in the workshop shall be determined according to the process specification, and then the size of the workshop area, the configuration of power and hoisting equipment, and the type of work, technical level and quantity of the workers required shall be determined.

What is the principle of precision parts processing

The basic research focuses on how to reduce the deviation and improve the accuracy. Therefore, the basic principles for selecting the natural surface are as follows:

1: Principle of datum coincidence. The design datum as far as possible shall be selected as the positioning datum. Uniqueness is at the end of the final, to ensure accuracy, we should pay more attention to this principle. In this way, it is advisable to prevent the formation of position deviation datum deviation;

2: The principle of datum unification. It is necessary to select a unified surface treatment for positioning datum plane, although the position accuracy between the surfaces shall be ensured, and the processing shall be repeated occasionally according to the principle of common datum;

3: The principle of self reference. Some small machining allowance and unified finishing process ensure machining quality and production rate, as a basic level with carefully machined surface itself.

That’s all. We’re looking forward to seeing you next time. We’ll pay attention to safety in haze weather.

Principle of vacuum suction for CNC machining die

Generally speaking, swindling vacuum sucker to grab the finished product is the cheapest way. There are various types of vacuum suction cups. The rubber suction cups can be operated under high temperature. The silicon rubber suction cups are quite suitable for catching the rough finished products. The polyurethane suction cups are very durable. In addition, in essence, if the sucker is required to have oil resistance, it is advisable to study the use of polyurethane, nitrile rubber or vinyl containing polymers and other raw materials to manufacture the sucker. Generally, in order to prevent the surface of the finished product from being scratched, it is better to choose the suction cup with wave tube made of NBR or silicone rubber as the raw material, which is made of NBR and has great breaking force, so it is commonly used in various vacuum holding equipment.

2、 The vacuum sucker used on the CNC computer gong is the foot color of the fixture beside the CNC machining center. Some workpieces require high surface smoothness, so the fixture of the commonly used CNC computer gong cannot be used. At this time, the vacuum sucker can be used. But we seldom use the vacuum sucker made of rubber near the CNC computer gongs, but more use the CNC vacuum sucker. The so-called CNC vacuum sucker is a kind of unique vacuum sucker that uses a vacuum generator plus a switch. The principle of drawing is the same as that of rubber vacuum sucker. They all create a vacuum environment to make the atmospheric pressure press the sucker on the workpiece, but the CNC vacuum sucker The vacuum of is produced by the vacuum generator in the vacuum environment, and there is a big difference in the appearance. The rubber vacuum sucker is a simple vacuum element, while the CNC vacuum sucker is the same as a big plate. The use of vacuum sucker in CNC computer gongs is usually due to the fact that the workpieces processed have high requirements for surface smoothness. Maybe it is only used when the fixture of CNC computer gongs cannot clamp the workpieces very well. It is a unique and cheap fixture in CNC machine tools.

What processing equipment is necessary for parts processing factory

A capable hardware processing factory, what equipment do they have to process what products? Maybe this is a problem that many people are paying attention to. How many processes do we usually see for electronic hardware products? Today, small textile focuses on explaining to the public what kind of mechanical equipment does a capable hardware processing plant have to be capable of? Let’s have a brief introduction.

1. Must have milling machine

2. Must have CNC lathe

3. Must have automatic lathe

4. Must have CNC machining center

5. There must be a cutting machine

6. Must have grinder

7. There must be a thunder carving machine

8. Must have three-dimensional testing instrument

9. Must have product protection equipment

10. There must be a supplier of high-quality product surface treatment

Gantry CNC for gantry milling

This type of cutting machine is of gantry structure, with a transverse span of 3M, 4m, 5m, 6m, 8m and other specifications. It is driven bilaterally with stable operation, good configuration and high working efficiency. It can be used for cutting large, medium and small steel plates of various carbon steel, manganese steel, stainless steel and other metal raw materials. According to the user’s requirements, more cutting torches can be configured, or a dual-purpose cutting method of special-shaped cutting and straight cutting can be configured, in addition, an automatic capacitance or plasma heightening system can be selected.

System characteristics

1. The system has improved performance, high stability, strong anti-interference, and is applicable to all kinds of plasma power sources outside China;

2. Highlight the value advantage and have a strong price ratio

How to ensure that the automobile inspection tool products are qualified in the actual inspection

Vehicle inspection tools are simple devices used by industrial manufacturers to control various sizes of products. They are used for a large number of manufactured products, such as auto parts, to replace special measuring devices, such as vernier caliper, depth gauge, etc.

The automobile inspection tool is developed according to the special planning and design requirements of the vehicle type. It can be used to measure and evaluate the size and size of the special automobile inspection tool by fraud. It is mainly used for the measurement and adjustment of mold accuracy in the manufacturing planning stage and the daily treatment of the size after batch manufacturing.

The main body of the vehicle inspection tool is the key frame of the inspection tool, including the base (reference plane), vehicle surface and installation part of the inspection tool. Generally speaking, the base and vehicle surface are made of epoxy resin or aluminum.

It is required that the die body mounting part must be able to receive the turning force with the mounting strength of 12n · m (122kgf · cm). Therefore, when the material of the main body is resin raw material, it is necessary to use metal parts to manufacture the lighting installation part, so as to prevent the lighting from falling and circling during loading and unloading.

Automobile inspection tool manufacturing is usually divided into aluminum parts, iron parts or resin parts. When it comes to daily maintenance and service life, we should take care of them regularly. Occasionally surface treatment such as spraying is required. Some matters that need to be paid attention to in the design of vehicle inspection tools:

(1) Lesson space

(2) Portability

(3) Use some body parts to reflect the reproducibility

We are open to business

During the epidemic, we still work hard and hope all will be well in the world. If you need CNC machining, please contact us. We are open to business .