First of all, according to the requirements of the footnotes, add oil to each smooth point, fill the hydraulic oil tank with qualified hydraulic oil, connect the air source and power on. After the farewell power supply of each component or the sequential power on test of each component, the whole power supply shall be carried out to see whether each component has alarm, whether each manual component is normal, and whether each safety device works, that is to say, all links of the machining center of elaborate parts shall be able to monopolize and act independently.
The second is debugging. Plan all kinds of testing equipment, such as careful level, standard square ruler, parallel square tube, etc., fine adjust the level of the machine tool, so that the geometric accuracy of the machine tool for processing the detailed parts reaches the boundary of the allowable deviation, select multi-point pad to maintain, adjust the bed to the level in free form, and the stability after the body adjustment.
The three steps are to adjust the position of the manipulator with respect to the main shaft by the method of manual exclusive control. When installing the large-scale tool handle, the tool magazine shaft shall be exchanged automatically for many times, so as to ensure accuracy and no impact.
The four steps are to check whether the setting parameters of the CNC system and PLC device of the programmable controller conform to the articles of association data in the random materials, and then test the performance of each key point, safety countermeasures, implementation of common instructions, etc.
The fifth step is to check the working condition of accessories, such as lighting, cooling, smoothness, protective cover, various protective plates, etc. After the completion of installation and commissioning, carry out various tests, generally including: operation test (including performance test, empty operation test and continuous empty operation test), load test, vibration resistance test, feed test against small set unit, return to reference point test, machine accuracy check, incremental cutting test of tools, etc