Fundamentals of CNC machining

Fundamentals of CNC machining

The width of the worktable is less than 400mm for small and medium-sized CNC milling machines, which are suitable for the machining of small and medium-sized parts and the contour milling of complex surfaces. Large specifications such as the Dragon Gate milling machine, the worktable in 500-600mm above, used to solve the processing needs of large-scale complex parts.

Design datum: the datum used to determine the position of other points, lines and planes on the part drawing, which is called design datum.

Process datum: the datum used in the process of machining and assembling parts, which is called process datum. According to different uses, process datum can be divided into assembly datum, measuring datum and locating datum.

(1) Assembly datum: the datum used to determine the position of parts in parts or products during assembly, which is called assembly datum.

(2) Measurement datum: the datum used to check the size and position of machined surface, which is called measuring datum.

(3) Positioning datum: the datum used for workpiece positioning during machining, which is called positioning datum. Computer gong processing, Dongguan high speed computer gong processing, Dongguan mold processing, Dongguan Mechanical parts processing, CNC machining as the positioning reference surface (or line, point), in the first process, only the rough surface can be selected. This positioning surface is called the rough datum. In the following processes, the machined surface can be used as the positioning reference, and the positioning surface is called the precise reference.

In the process of turning a blank into a finished product, the total thickness of the metal layer cut off on a machining surface is called the total machining allowance of the surface. The thickness of the metal layer cut by each process is called the machining allowance between processes. For the rotating surface such as outer circle and hole, the machining allowance is considered from the diameter, so it is called symmetrical allowance (i.e. bilateral allowance), that is, the actual thickness of the metal layer cut off is half of the machining allowance on the diameter. The machining allowance of the plane is the unilateral allowance, which is equal to the actual thickness of the metal layer removed. The purpose of leaving machining allowance on the workpiece is to remove the machining errors and surface defects left by the previous process, such as the surface cold and hard layer, air hole and sand inclusion layer on the casting surface, oxide scale, decarburization layer and surface crack on the forging surface, internal stress layer and surface roughness after cutting. The precision and surface roughness of the workpiece are improved. The size of machining allowance has great influence on machining quality and production efficiency. If the machining allowance is too large, it not only increases the labor of machining, reduces the productivity, but also increases the consumption of materials, tools and power, and increases the processing cost. If the machining allowance is too small, it can not eliminate all kinds of defects and errors in the previous process, and can not compensate for the clamping error in this process, resulting in waste products. The selection principle is to make the allowance as small as possible on the premise of ensuring the quality. Generally speaking, the more finish machining, the smaller the process allowance.

Applicability:

In the process of turning a blank into a finished product, the total thickness of the metal layer cut off on a machining surface is called the total machining allowance of the surface. The thickness of the metal layer cut by each process is called the machining allowance between processes. For the rotating surface such as outer circle and hole, the machining allowance is considered from the diameter, so it is called symmetrical allowance (i.e. bilateral allowance), that is, the actual thickness of the metal layer cut off is half of the machining allowance on the diameter. The machining allowance of the plane is the unilateral allowance, which is equal to the actual thickness of the metal layer removed. The purpose of leaving machining allowance on the workpiece is to remove the machining errors and surface defects left by the previous process, such as the surface cold and hard layer, air hole and sand inclusion layer on the casting surface, oxide scale, decarburization layer and surface crack on the forging surface, internal stress layer and surface roughness after cutting. Computer gong processing, Dongguan high speed computer gong processing, Dongguan mold processing, Dongguan Mechanical parts processing, CNC processing, so as to improve the accuracy and surface roughness of the workpiece. The size of machining allowance has great influence on machining quality and production efficiency. If the machining allowance is too large, it not only increases the labor of machining, reduces the productivity, but also increases the consumption of materials, tools and power, and increases the processing cost. If the machining allowance is too small, it can not eliminate all kinds of defects and errors in the previous process, and can not compensate for the clamping error in this process, resulting in waste products. The selection principle is to make the allowance as small as possible on the premise of ensuring the quality. Generally speaking, the more finish machining, the smaller the process allowance. In order to formulate the machining process, it is necessary to determine the number of working procedures and the sequence of working procedures for the workpiece, and only list the name of the main process and its processing sequence, which is called the process route.

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