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CNC milling machine for nonstandard parts customization

CNC milling machine for nonstandard parts customization

CNC milling machine for nonstandard parts customization,Quality CNC Machining Parts manufacturer, CNC Turning Parts wholesaler, China CNC Machining Parts manufacturer, China CNC Turning Parts exporter

Gear Hobbing with computer gong

Machine parts, you can add components to increase the risk of collision in the limited space of the machine, computer gong processing and precision machine model can ensure the reliability of the system processing. 3.5.1 num’s new version of the drum optimization function model and impact testing machine, the existing digital drum system can be upgraded to the latest version.

Numrto programming system has been used for more than 20 years and has been widely used in more than 2500 tool grinders in the world. Because the tool software is wide, the tool grinding process can be developed independently and the collision safety test can be selected by the grinding machine manufacturer. With the continuous development of computer performance, the influence of the whole tool grinder and grinding process can be simulated most accurately. Today, numrto is the most widely used machine for machining machine parts. It is equipped with 3-D simulation. Due to the application of three-dimensional CAD technology and high-speed computer gong machining, the structure design of modern tool grinder is more compact. The internal space of the machine must be optimized to grind different shapes and sizes of knives. More difficult machine parts are usually only used for machining tools or programs, which hinder other processes. Because of these obstacles, the programming system must constantly calculate the grinding path to avoid collision, which requires an accurate and realistic machine model. Numrto 3.5.1 tracks the version of the machine model with easy to use to ensure that the machine’s computer modeling and conform to the actual machine movement.

At present, traditional grinding system programming tools are used in computer gongs machining tools and basic models. Machine tools are usually equipped with machine parts such as seat, moving frame, tail and head. Special chuck is used for sintering or blade casting, cutting device, passive components and high frequency shaft. For fixed installed machine components, such as complete unit test and high frequency spindle, click once to select machine parts from munroto list. Before canceling, these accessory machine models are always visible. Mobile scaffold mechanical accessories, motion state and other corresponding parameter editor. Position variable machine components can handle step stop positions when in the workplace and subsequent processing steps. All of these are operated using electrical, hydraulic and pneumatic drive attachments, which activate the corresponding NC commands. The model is the most complex axis to control the moving parts of the machine, such as the moving center running to the specified position and exiting the specified position.

You can add numrto. Machine parts and components are stored in the database, so you can make database backup. Because the range of options added is unlimited, even very complex machines can display actual details.

The machine tool model is integrated into the programming system, and the new generation of tool grinder tool program before large module gear processing, and the software can conduct detailed collision safety test. High speed computer gong processing collision test runs at high resolution, even in very small components can detect collisions. When grinding workpiece with block grinder, elastic clamping mechanism will be used for positioning and clamping thin workpiece with large modulus gear. A layer of 0.5mm thick rubber is placed between the workpiece and the magnetic meter. When the magnetic attraction of the workpiece, the rubber compression and elastic deformation are very small, so the surface grinding of the workpiece is carried out. Repeat several times, can meet the accuracy requirements.

  1. Using temporary measures to strengthen the rigid sheet workpiece

The computer gong processing uses epoxy resin glue, and the wafer plane workpiece is in the free state. Tablet computer chip in electromagnetic chuck. The smooth skinny face, then from the tablet will be removed, the chip and smooth electromagnetic chuck, workpiece grinding sliced on the other side of the workpiece on the plane. Because before the quenchant epoxy resin, computer gong processing can bridge the gap between the chip workpiece and the tablet computer. The epoxy resin, the workpiece and the plate are bonded together as a whole, thus greatly improving the stiffness. According to the magnetic gravity, the chip will not produce clamping deformation, creating conditions for ground aircraft. It is also possible to use concentrated oil instead of epoxy resin to fill the space between the flake workpiece and the electromagnetic chuck, so as to improve the hardness of the workpiece and obtain good results.

  1. Mechanical clamping mode

The use of other pliers will borrow a small magnetic table vise to absorb thin pieces of workpiece, because there is a certain height of the pliers, therefore, through the magnetic small jaw. In order to reduce the gradual smooth feed sheet workpiece surface, get off the car, and then the grinder has a good plane magnetic table, and then another plane grinding chip part, repeat several times, two plane flatness.

  1. Vacuum clamping mode

Its working principle is: the rubber seal ring on the concrete, the rubber seal, and the workpiece concrete sealing chamber formed between the thin pieces of workpiece processed by small module gear. Use the air hole in the vacuum pump chamber when the workpiece is clamped. Because of the small clamping force, the grinding method of circular grinding. After the wafer is ground, ground and cut the other side of the workpiece on the plane, you can use the above method, and you can get satisfactory results.

Common chip components such as gasket, friction plate and template are easy to warp and grind after bending heat treatment due to poor rigidity and heat dissipation. High speed CNC gear hobbing machine usually uses electromagnetic chuck to grind on surface grinder. After grinding, the magnetic attraction is removed and the sheet workpiece is restored to its original state, which is difficult to ensure the machining accuracy. Computer gong processing, such as the use of clamping methods to ensure chip positioning and clamping of the workpiece in a free country, the use of double-sided grinding, can achieve good results to meet the requirements of precision parts processing.

Micromachining

In 1959, Richard P. Feynman (1965 Nobel Prize winner in Physics) proposed the idea of micromachining. In 1962, the first silicon micro pressure sensor came into being in computer gongs processing. After that, micromechanics such as gears, gear pumps, pneumatic turbines and connecting pieces with dimensions of 50-500 μ m were developed. In 1965, Stanford University developed a silicon brain electrode probe, and then succeeded in scanning tunneling microscope and micro sensor. In 1987, the University of California, Berkeley, developed a silicon micromotor with a rotor diameter of 60-12 μ m, which shows the potential of using silicon micromachining technology to make small movable structures compatible with integrated circuits to manufacture micro systems.

Large machinery and micro machinery have been attached great importance by government departments, enterprises, universities and research institutions abroad. At the end of 1980s, 15 scientists from MIT, Berkeley and Stanford / at & T in the United States put forward the national proposal of “small machine, big opportunity: report on emerging field micromechanics”, claiming that “due to the urgency of micromechanics (microsystem) in the United States, it should take the lead in the competition with other countries in this new and important technical field”, and suggested that the central government should advance expenses For five years, it has been valued by the leading organizations of the United States, continuously invested heavily, and regarded aerospace, information and MEMS as the three major priorities of science and technology development. NASA has invested 100 million US dollars to develop the “discovery microsatellite”. The National Science Foundation of the United States takes MEMS as a new rising research field and formulates a plan to support the research and development of micro electromechanical systems. Since 1998, it has funded eight universities such as MIT, University of California and Bell Laboratories to engage in research and development in this field, with annual funding of 100 Two million, two million to five million dollars in 1993. MEMS is listed as a key technology project in the report of “DOD technology plan” released in 1994. The advanced research projects agency of the U.S. Department of defense has actively led and supported the research and military application of MEMS. A standard MEMS process line has been built to promote the research and development of new components / devices. American industry is mainly engaged in the research of sensors, displacement sensors, strain gauges and accelerometers. Many organizations have participated in the research of micromechanical systems, such as Cornell University, Stanford University, University of California, Berkeley, University of Michigan, University of Wisconsin, old lunzdermore national research, etc. The Berkeley Center for sensors and actuators (BSAC) of the University of California has established a 1115m2 ultra clean laboratory for MEMS Research and development after receiving 15 million yuan from the Department of defense and more than a dozen companies.

In 1991, Japan’s Ministry of industry and industry started a 10-year, 25 billion yen micro large-scale research program, developing two prototypes, one for medical treatment, human body diagnosis and micro surgery, the other for industry, to repair the tiny cracks in aircraft engines and atomic energy equipment. Dozens of units, including Tsukuba University, Tokyo University of technology, Northeast University, Waseda University and Fujitsu Research Institute, participated in the project.

Grinding machine processing, European industrial developed countries have also invested heavily in the research and development of microsystems. Since 1988, Germany has started the 10-year plan for micromachining. From 1990 to 1993, its Ministry of science and technology allocated 40000 marks to support the research of “microsystem project”, and listed microsystems as the focus of scientific and technological development at the beginning of this century. The Liga process initiated by Germany provides a new technical means for the development of MEMS, And has become the preferred process of three-dimensional structure. France launched the 70 million franc “microsystem and technology” project in 1993. The European community formed the “multi-functional microsystem research network nexus”, which jointly coordinated the research of 46 research institutes. Switzerland has also invested in the development of MEMS on the basis of its traditional watch and clock manufacturing industry and small precision machinery industry, with an investment of US $10 million in 1992. The British government has also developed a nanoscience program. Eight projects are listed for research and development in the fields of mechanics, optics and electronics. In order to strengthen the development of MEMS in Europe, some European companies have formed MEMS development groups.

Grinding machine processing, At present, a large number of micromachines or micro systems have been developed. For example, a micro tweezer with a tip diameter of 5 μ M can clamp a red blood cell, a micro pump with a size of 7mm × 7mm × 2mm can run a car, a robot butterfly flying in a magnetic field, and a miniature inertial unit (MIMU) which integrates a micro speedometer, a micro gyroscope and a signal processing system. Germany created Liga process, which made cantilever beam, CNC machining center actuator, micro pump, micro nozzle, humidity, flow sensor and a variety of optical devices. Dongguan machine parts processing, California Institute of technology in the United States, a considerable number of 1 mm micro beams on the wing surface, to control its bending angle to affect the aerodynamic characteristics of the aircraft. High speed computer gongs process silicon accelerometers produced in large quantities in the United States. The micro sensors (mechanical parts) and integrated circuits (electrical signal sources, amplifiers, signal processing and calibration circuits, etc.) are integrated into the silicon chip within the range of 3mm × 3mm. The micro lathe developed in Japan with a square of several centimeters can process micro shafts with an accuracy of 1.5 μ M.

Computer gong processing – tapping

The technology content of drilling, milling and tapping central machine will be greatly improved in a short time. At that time, more businesses will recognize the drilling, milling and tapping central machine, and more enterprises will use the drilling, milling and tapping central machine. Its future development prospects will be broader.

Drilling, milling and tapping center machine is a kind of machining equipment which has different specifications of through-hole or blind hole in the shell, equipment end face, nut and other tools of CNC machine tool, and the thread, screw or thread are machined on the inner side of parts. Let’s first understand the characteristics of drilling and milling center machine.

The drilling, milling and tapping center machine is very simple when adjusting the model. The automatic reverse device can freely adjust the working stroke of the drilling and milling tapping center machine. The processing workpieces with shallow holes and holes can be easily adjusted. In the double installation device, the screw tap can be prevented from damage, and the spindle can be back and forth and up and down. The double safety clutch is specially designed for the advance and retreat of the cutter. The spindle can stop automatically and the tool will not be damaged by the reversing tool withdrawal. The gear of drilling and milling center machine matches with the pitch between the spindle and the spindle to promote complete matching, vertical stability, accuracy, and high precision. When the screw taps, it can move forward and backward without output. At the same time, it can be configured with multi axis synchronous processing, and the production efficiency will be greatly improved

It can also reduce and save labor: drilling, milling and tapping center machine combines tapping and stamping of parts into a process, which can be fully automated, thus saving labor costs. It can also reduce adverse effects. Accurate positioning of drilling and milling center machine can reduce the damage probability of taps. At the same time, it can also reduce the accurate positioning of drilling and milling center machine, and provide the probability of waste products caused by errors. CNC machining center drilling milling tapping center machine can use the existing factory, such as ordinary drilling machine, at the same time to save time, labor and money.

With the continuous improvement of the degree of production automation, the application of drilling, milling and tapping center machine is expanding rapidly, the varieties and specifications of products continue to increase, the performance and quality are constantly improving, and the output value of market sales is also growing steadily. So what are the common problems in the use of drilling milling tapping center machine? How to solve this problem? Well, today’s editor will help you solve these problems.

  1. Breaking of drill tap

Solutions: when the tap of drilling and milling center machine is broken, the diameter of thread bottom hole should be correctly selected; the drilling depth of grinding edge angle or spiral groove tap should reach the specified standard; the cutting speed should be appropriately reduced and selected according to the standard; when tapping, correct the tap and bottom hole to ensure its coaxiality meet the requirements, and select floating tapping chuck; increase the tap The front angle, shorten the length of the cutting cone; ensure that the hardness of the workpiece meets the requirements, select the safety collet; the anti County tap wear should be replaced in time.

  1. Tap tooth breakage

Solution: tap tooth chipping, properly reduce the tap front angle; appropriately increase the length of the cutting tap; reduce the hardness and replace the tap in time. High speed computer gong machining taps wear too fast, properly reduce the cutting speed; reduce the tap front angle, lengthen the length of the cutting tap; select a good lubricating cutting fluid; carry out appropriate heat treatment on the workpiece to be processed; and correctly grind the tap.

  1. Excessive pitch diameter of thread

Solutions: if the pitch diameter of the thread is too large, select the tap pitch diameter with reasonable accuracy level; select the appropriate cutting fluid and reduce the cutting speed appropriately; correct the coaxiality of the tap and the bottom hole of the thread when drilling and milling the tapping center machine, and use the floating chuck; appropriately reduce the front angle and the back angle of the cutting tap; remove the burr generated by the grinding tap and appropriately increase the length of the cutting tap.

  1. Too small pitch diameter of thread

Solutions: if the thread pitch diameter is too small, select the tap pitch diameter with appropriate accuracy level; properly increase the tap front angle and cutting angle; replace the tap with excessive wear; select the cutting fluid with good lubrication for drilling, milling and tapping center machine.

  1. The surface roughness of thread is too large

Solution: if the surface roughness value of thread is too large, properly increase the front angle of the tap to reduce the cutting angle; conduct heat treatment to properly improve the hardness of the workpiece to ensure that there is a low surface roughness value on the front cutter surface of the tap; select the cutting fluid with good lubrication; appropriately reduce the cutting speed; replace the worn tap for the drilling and milling center machine.

How does drilling, milling and tapping center machine base on the market? This is the drilling and milling tapping center machine industry has been thinking about the problem, we will analyze this problem.

Drilling, milling and tapping center machine is a kind of metal cutting equipment, of course, it can also drill holes, but from this name, we can see that it is also very aggressive. Well, after a simple understanding of the drilling and milling center machine, the next step is to analyze the current situation of the overall market. In recent years, it is obvious to all that whether it is the mobile phone industry, the communication industry, and of course, the tablet computer industry has grown and matured step by step from the rise to the continuous updating to please consumers. In philosophy, it is said that we are related. The rise of these industries also led to other industries, drilling, milling and tapping center machine market is also rising.

How to make drilling milling tapping center machine really based on the market. The answer is: as long as those who want to understand the needs of customers and want to be truly customers

Engraving and milling machines and carving machines

Generally speaking, the engraving machine is a kind of CNC milling machine with small cutting tools, high power and high-speed spindle motor. Foreign countries do not have the concept of precision carving machine. They mainly use machining centers (computer gongs) to mill molds. However, machining centers have their own shortcomings, especially when using small cutters to process small molds, and the cost is very high. At the beginning of China, there was only the concept of CNC engraving machine. The advantage of engraving machine is carving. If the hardness of processing material is relatively large, it will be unable to meet the requirements. The emergence of carving machine can be said to fill the gap between the two. The engraving machine can not only carve, but also mill. It is an efficient and high-precision CNC machine tool.

Shape and structure

The appearance and structure of the carving machine, engraving and milling machine and machining center (computer gong) are very similar. The following is a comparative analysis of the four:

Conceptually:

Processing center: Hong Kong, Taiwan, Guangdong area known as the computer gong, is a highly automated multi-functional CNC machine tool with tool magazine and automatic tool change device. The first machining center appeared in the United States in 1958. It can realize the centralized processing of milling, drilling, boring, reaming, tapping and other processes after the workpiece is clamped at one time, with special emphasis on “milling”.

Engraving machine: its spindle speed is high, suitable for small cutting tools processing, torque is relatively small, focusing on the “carving” function, such as wood (wood carving machine for special processing of wood), dual color board, acrylic plate and other plates with low hardness, which are not suitable for large workpieces with strong cutting. Dongguan Machinery parts processing at present, most of the products bearing the banner of engraving machine in the market are mainly for processing handicrafts with low cost. Due to the low precision, they are not suitable for mold development. However, there are also exceptions, such as wafer engraving machine.

Carving machine: as the name implies. On the basis of the engraving machine, the power of the spindle and servo motor is increased, and the bearing force of the bed is maintained. At the same time, the high speed of the spindle is maintained. More importantly, the precision is very high.

Engraving and milling machine: engraving and milling machine focus on carving and milling, which is a transitional model between the fine carving machine and the machining center. Compared with the precision carving machine, the advantages of computer gong processing are stronger machine rigidity, higher processing efficiency, high power, and suitable for fast and heavy cutting of soft metal. Compared with the machining center, the speed of processing soft metals such as copper and aluminum is faster, and the finishing speed and efficiency of steel mold are higher. Its disadvantages are not suitable for large-scale workpiece rough cutting, heavy cutting. Engraving and milling machine also to high-speed development, commonly known as high-speed machine, cutting ability is stronger, processing accuracy is very high, but also can directly process hardness above HRC60 materials, one-time molding.

In terms of appearance and volume:

The volume of the machining center is the largest, the volume of large-scale 1690 machine is 4 m * 3 m, and that of small-scale 850 type machine is 2.5 m * 2.5 m; the volume of fine carving machine is the second, and that of large-scale 750 type machine is 2.2 m * 2 m; the carving machine is the smallest.

In terms of mechanical structure:

Generally, the cantilever type is used in the machining center, and the gantry structure is commonly used in the carving machine and engraving machine. The gantry type is divided into the pillar type and the fixed beam type. At present, the fixed beam type is the main type of the fine carving machine.

In terms of index data:

The highest spindle speed (R / min): Machining Center 8000; engraving machine is the most common 240000, high-speed machine is the lowest 30000; engraving machine is generally the same as engraving and milling machine, the engraving machine used for high gloss processing can reach 80000, but the air bearing spindle is not the general electric spindle.

Spindle power: the machining center is the largest, ranging from several thousand watts to tens of kilowatts; the carving machine is the second, generally within ten kilowatts; the engraving machine is the smallest.

It is suitable for machining center, especially for rough machining.

Speed: due to the light weight of the engraving machine and engraving machine, their moving speed and feed speed are faster than that of the machining center, especially for the high-speed machine equipped with linear motor, the maximum moving speed is 120m / min

Accuracy: the accuracy of the three is similar.

From the processing size: the worktable area can better reflect this. The smallest worktable area (unit mm, the same below) of domestic processing center (computer gong) is 830 * 500 (850 machines); the largest worktable area of fine carving machine is 700 * 620 (750 machines), and the minimum is 450 * 450 (400 machines); engraving machines generally do not exceed 450 * 450, and the common ones are 45 * 270 (250 machines).

From the perspective of application objects: the machining center is used to complete the processing equipment of large milling amount of workpieces, large molds and materials with hardness comparison, which are also suitable for the opening of common molds; the precision carving machine is used to finish the finishing of small molds with small milling amount, which is suitable for copper and graphite processing; the low-end engraving machines are inclined to those with low hardness such as wood, double color plate and acrylic plate Plate processing, high-end suitable for wafer, metal shell polishing and polishing.

It is generally believed that: Machining Center, carving machine can do both products and molds, engraving machine can only do products.

Model difference

Let’s first clarify the differences between the three models

  1. CNC milling and machining center is used to complete the processing equipment of large milling amount of workpieces
  2. CNC engraving machine is used to finish small milling amount or soft metal processing equipment
  3. High speed cutting machine is used to finish medium milling amount and reduce grinding amount to the minimum

In depth analysis of the above equipment structure can help us make the right choice

1、 — from a mechanical point of view

The machine is divided into two parts, the moving part

Internal grinder processing

The internal grinder is very common in mold factories and hardware processing plants, and has become the common equipment of the majority of mechanical industry technicians. The selection of abrasive is very important for large grinding machine processing in the operation of internal grinder.

Characteristics of CNC system for internal grinder

Portability: the functional software of the system is independent of the equipment, and various functional modules run in different control systems, that is, they can run on the hardware platforms provided by different suppliers;

Scalability: the function and scale of CNC system of internal grinder can be flexibly set and modified easily. The size of the control system (hardware or software modules) can be increased or decreased according to the specific application;

Expansibility: users or secondary developers of CNC system of internal grinder can effectively integrate their own software into the NC system to form their own special system. The increase or decrease of functions only requires the loading and unloading of function modules;

Interchangeability: through standardized interface, computer gong processing, mechanical parts processing, Dongguan CNC machining center, Dongguan high-speed computer gong processing communication and interaction mechanism, different functional modules can run on the system platform with standard application program interface, and obtain equal mutual operation ability and coordinate work.

Interchangeability: the selection of hardware modules and functional software constituting the system is not controlled by a single supplier, and can be replaced with each other according to the requirements of function, reliability and performance, without affecting the coordinated operation of the whole system;

The harder the grinding roller surface of the internal grinder is, the softer the hardness of the grinding wheel should be selected.

(1) If the grinding wheel is obviously blocked (hard) or dirty, the passivated sand particles are not easy to fall off, the grinding wheel is easy to adhere to the grinding debris, and the grinding roller surface appears burn and scuffing, it indicates that the selected grinding wheel is too hard, and the following measures can be taken to improve it:

A. Reduce the linear speed of grinding wheel;

B. Increase the roller speed.

If the grinding effect is not obvious after the above measures are taken, it means that the grinding wheel is too hard, so the soft grinding wheel should be selected.

  1. Selection of bond for grinding wheel of internal grinder

Except resin bonded grinding wheel, ceramic grinding wheel is better for other grinding types of roller surface.

(2) If the grinding wheel is worn too fast, it means that the grinding wheel selected for the specific processing roll is too soft. The following improvement measures can be taken:

A. Increase the linear speed of grinding wheel;

B. The longitudinal feed rate of the carriage is increased to 2 / 3-3 / 4 of the width of the grinding wheel;

C. Reduce the roll speed.

If no obvious grinding effect has been obtained after the above measures are taken, it means that the grinding wheel is too soft and not suitable for use, and a harder grinding wheel should be selected.

Machinability includes formability and cutting property. Because the formability is related to the state, the strength range of various states should be considered after selecting the grade of aluminum alloy. Generally, the material with high strength is not easy to form. If bending, stretching, deep drawing and other forming processes are needed, the formability of the fully annealed material is the best, while the formability of the heat-treated state is the worst. The machinability of aluminum alloy is closely related to the alloy composition. Generally, the machinability of aluminum alloy with higher strength is better than that of aluminum alloy with low strength. The machinability of aluminum alloy is an important factor to be considered for the products that need to be machined, such as dies and mechanical parts.

Architectural aluminum is a kind of decorative structural materials. In order to improve its decorative effect, enhance its corrosion resistance and extend its service life, except for some cases, it has to go through surface treatment.

Many customers are very concerned about the hardness when buying aluminum products. The hardness is directly related to the chemical composition of the alloy. Secondly, different states also have great influence. In terms of the highest hardness that can be achieved, 7 series, 2 series, 4 series, 6 series, 5 series, 3 series and 1 Series decrease in turn. Therefore, surface treatment has become an essential and important process in the production of architectural aluminum profiles. There are many methods of surface treatment for computer gongs, and corresponding surface treatment methods can be adopted according to different uses of materials. The commonly used commercial surface treatment methods are: Anodizing coloring, electrostatic powder spraying, fluorocarbon spraying, electrophoretic painting, chemical coloring, water ripple treatment, etc.

Strength is an important factor that must be considered in product design, especially when aluminum alloy components are used as structural parts, appropriate alloy should be selected according to the pressure they bear. The strength of pure aluminum processed by computer gong processing, mechanical parts processing, Dongguan CNC machining center, Dongguan high-speed computer gong processing is the lowest, while the strength of 2-Series and 7-series heat-treated alloys is the highest. There is a positive correlation between hardness and strength.

Corrosion resistance includes chemical corrosion resistance, electrochemical corrosion resistance and stress corrosion resistance. Generally speaking, the corrosion resistance of 1 series pure aluminum is the best, 5 series is good, followed by 3 series and 6 series, and 2 series and 7 series are poor. The selection principle of corrosion resistance should be determined according to the application situation. When high strength alloy is used in corrosive environment, it is necessary to use various composite materials for corrosion protection.

Processing by material classification: aluminum alloy, hard aluminum, aluminum oxide, copper, brass, bronze, red copper, titanium, iron, aluminum parts, imported domestic carbon steel, manganese steel, alloy steel, tool steel, high speed steel, 303, 304, 316, 303, 400 stainless steel, saigang, ABS acrylic (PMMA), PC, POM Non standard precision machining of PVC, PP, nylon, bakelite, plastic, Teflon, epoxy board, plastic, etc

Mechanical parts processing – Painting

Over the past 30 years since the reform and opening up, the coating industry has made great progress in self-improvement and development in order to meet the development needs of various departments of the national economy. Products, quality, variety, quantity and technical equipment level have been greatly improved. In particular, through the introduction of technology and cooperation with foreign investors, the technical level and ability of the industry have been improved.

“2013-2017 China coating industry market demand forecast and strategic investment planning analysis report” shows that at present, the domestic coating industry in coating materials, coating technology and equipment, has basically met the needs of household appliances, machine tools, machinery, furniture, construction and other industries, and has made outstanding contributions to the development of the national economy, but the domestic coating technology is similar to the foreign advanced technology There is still a big gap between the two, which is mainly reflected in the industries with higher requirements for coating technology, such as car coating, which can not fully meet the requirements. At present, the domestic car coating technology and equipment are still mainly foreign technology and equipment.

In addition, domestic coating enterprises have made a lot of efforts in technical innovation, and have made great achievements. However, it still needs independent innovation. The direction and goal of the future development of the coating industry is to further meet the needs of the continuous development of the national economy, mainly to reduce pollution, energy conservation and emission reduction, improve the process, improve the decorative, protective and functional properties of coatings, as well as the generalization, serialization and automation of coating equipment. The so-called coating refers to covering metal and non-metallic surfaces with protective or decorative layers. With the development of industrial technology, it goes deep into many fields of national economy. The development of China’s coating production line has experienced the development process from manual production line to automatic production line. The painting process in China can be simply summarized as: pretreatment → spraying → drying or curing → three wastes treatment. China’s painting industry really originated after the introduction of Soviet technology in the 1950s. Since the 1960s, due to the development of light industry, there have been mechanized production lines and automatic production lines in the bicycle manufacturing industry, as well as the program-controlled assembly lines formed on the basis of the original trough production line and the program-controlled car, which are mainly in Shanghai and Tianjin. During this period, the main task of China’s coating industry was mainly anticorrosion. However, with the development of China’s economy and the development of foreign painting technology, through the introduction of technology and the exchange of foreign technology, China’s coating technology began to develop rapidly. In the aspect of coating automation production, the popularization and application of electrostatic spraying and electrophoretic painting technology, and the development and promotion of powder spraying technology, especially in China’s home appliance industry, household hardware, steel furniture, aluminum With the rapid development of components, electrical products, automobile industry and other fields, the coating industry has made obvious progress.

2、 Coating production spare parts – coating equipment:

  1. Through shot blasting chamber

The through shot blasting chamber is composed of cleaning chamber body, shot blasting machine, shot circulation system, ventilation and dust removal system, bottom foundation and electrical control system. Non standard design of different sizes can be carried out according to different specifications of workpieces, and finalizing equipment can also be selected.

Through shot blasting chamber is suitable for cleaning and strengthening the surface of structural parts of construction machinery, forging and casting, and high-speed computer gong processing, so as to obtain a smooth surface with certain roughness, increase the adhesion of coating film and improve the anti-corrosion effect of workpiece. When the workpiece enters the shot blasting chamber, the shot blasting machine driven by the motor will throw high-speed projectiles centrifugally, which will strongly impact the rust and oxide scale on the surface of the workpiece. The surface quality of the workpiece can reach the standard of SA2 ~ Sa2.5.

  1. Water spinning spray booth

Water spinning spray booth is also called hydraulic spinning spray booth. This chamber adopts the gas laminar flow suppression method to prevent the paint mist from spreading, and uses the hydraulic spinning pipe to filter the paint mist. It is a relatively complete paint spraying room in technology at present.

The water spinning spray painting room is composed of a chamber body, an electric door, a paint mist filtering device, an air conditioning air supply device and an exhaust device. The lighting device is installed on both sides of the room, and the illumination is above 500 lux, which can be controlled in groups. Combustible gas concentration detection and alarm devices are installed indoors. The paint mist filtering device is composed of washing plate, hydraulic spinning device, underground water tank and exhaust device. The results show that the removal rate of paint mist is more than 98%. The air supply device is the main component to make the gas form laminar flow. After being filtered and heated, the air sent into the air supply room is evenly sent to the room from the air supply ceiling, so that the indoor wind speed is even. When there is no workpiece, the vertical wind speed can reach (0.35 ~ 0.4) m · s – 1; The exhaust device uses a fan to filter the gas containing paint mist in the chamber through a hydraulic spinning pipe, and then discharges it from the sink and the washing plate.

  1. Hot air drying room

The drying method is hot air circulation convection mode, its biggest advantage is that the baking is uniform, especially suitable for the construction machinery parts with large heat capacity. Heating heat sources include steam, electricity, light diesel, natural gas, liquefied petroleum gas, etc. If conditions permit, LPG shall be preferred. It is a kind of clean and efficient energy. The biggest advantage is that the cost of production and operation is only 35% – 40% of the cost of electricity.

  1. Conveying system

For construction machinery components (structural parts), the use of self-propelled electric hoist is an effective choice.

The conveying system of self-propelled electric hoist is composed of gantry column, bearing rail, sliding conductor rail, collector, loading car, electric hoist and central control cabinet controlled by PC.

The system integrates mechanical, electronic, computer, automatic

Selection of milling cutter type

(1) Selection of milling cutter type

According to the geometry of the parts to be processed, the types of cutting tools are selected as follows:

1) When machining curved surface parts, in order to ensure that the cutting edge of the cutter is tangent to the machining contour at the cutting point, the high-speed computer gong machining is used to avoid the interference between the cutting edge and the workpiece contour. Generally, ball end cutter is used for rough machining, and four edge milling cutter is used for semi finishing and finishing machining, as shown in Fig. 4.

2) When milling large plane: in order to improve the production efficiency and surface roughness, insert type disc milling cutter is generally used, as shown in Fig. 5.

3) When milling small plane or step surface, general milling cutter is generally used, as shown in Fig. 6.

4) In order to ensure the accuracy of keyway milling, use the cutter as shown in Figure 7.

5) During hole processing, drill bit, boring cutter and other hole processing tools can be used

Milling cutter is generally composed of blade, positioning element, clamping element and cutter body. There are many kinds of positioning and clamping methods for the blade on the cutter body, and the structure of the positioning element of the blade has different types. Therefore, there are many kinds of structure forms and classification methods of milling cutter. When selecting, it can be mainly according to the arrangement of blades. The arrangement of blades can be divided into two categories: flat mounting structure and vertical mounting structure.

Flat structure (radial arrangement of blades)

The flat structure milling cutter (as shown in Fig. 9) has a good structure and is easy to process. It can also use a non hole blade (the blade price is low and can be reground). Due to the need for clamping elements, a part of the blade is covered, the chip holding space is small, and the cemented carbide section in the direction of cutting force is small, so the flat structure milling cutter is generally used for light and medium milling.

Vertical installation structure (blade tangential arrangement)

The blade of end mounted structure milling cutter (as shown in FIG. 10) is fixed on the cutter groove with only one screw, which is simple in structure and convenient in rotation. Although there are few tool parts, it is difficult to process the cutter body, so it is necessary to process it with five coordinate machining center. Since the blade is clamped by cutting force, the clamping force increases with the increase of cutting force, so the clamping element can be omitted and the chip holding space is increased. Because the blade is installed in tangential direction, the section of cemented carbide in the direction of cutting force is large, so it can be used for large cutting depth and large cutting distance. This kind of milling cutter is suitable for heavy and medium milling.

The angle of milling cutter includes front angle, back angle, main deflection angle, auxiliary deflection angle, edge inclination angle, etc. In order to meet the different processing needs, there are a variety of angle combination types. The main deflection angle and rake angle are the most important in the processing of high-speed computer gongs.

Main deflection angle KR

The main deflection angle is the angle between the cutting edge and the cutting plane, as shown in FIG. 11. The main deflection angles of milling cutter are 90 °, 88 °, 75 °, 70 °, 60 ° and 45 ° etc.

The main deflection angle has a great influence on the radial cutting force and cutting depth. The size of radial cutting force directly affects the cutting power and anti vibration performance of cutting tools. The smaller the main deflection angle of the milling cutter is, the smaller the radial cutting force is, the better the vibration resistance is, but the cutting depth is also reduced.

The main deflection angle of 90 ° is selected when milling the plane with shoulder, but it is not used for pure plane machining. This kind of tool has good versatility (not only can process step surface, but also can process plane), so it can be selected in single piece and small batch processing. Because the radial cutting force of this kind of cutting tool is equal to the cutting force, the feed resistance is large, and it is easy to vibrate. When machining the plane with shoulder, the milling cutter with 88 ° main deflection angle can also be selected. Compared with the milling cutter with 90 ° main deflection angle, its cutting performance is improved to some extent.

The main deflection angle of 60 ° to 75 ° is suitable for rough machining of plane milling. Due to the obvious reduction of radial cutting force (especially at 60 degrees), its vibration resistance is greatly improved, and the cutting is smooth and light. Therefore, it should be preferred in plane machining. 75 ° main deflection angle milling cutter is a general-purpose tool with wide application range; 60 ° main deflection angle milling cutter is mainly used for rough milling and semi finishing milling on boring and milling machines and machining centers.

The radial cutting force of this kind of milling cutter with 45 ° main deflection angle is greatly reduced, which is approximately equal to the axial cutting force. The cutting load is distributed on the longer cutting edge, and has good vibration resistance. It is suitable for the machining occasions with longer spindle overhang of boring and milling machine. When machining plane with this kind of cutting tool, the damage rate of blade is low and the durability is high; when machining iron castings, the edge of the workpiece is not easy to break.

Anterior angle γ

The rake angle of milling cutter can be divided into radial rake angle γ F and axial rake angle γ P. the radial rake angle γ f mainly affects the cutting power; the axial rake angle γ P affects the chip formation and the direction of axial force. When γ P is positive, the chip will fly away from the machining surface. The discrimination between the positive and negative radial forward angle γ F and the axial forward angle γ P is shown in FIG. 12.

The common combination forms of front angle are as follows:

The milling cutter with double negative rake angle and double negative rake angle usually adopts square (or rectangular) blade without back angle. The cutter has many cutting edges (generally 8), high strength and good impact resistance, which is suitable for rough machining of cast steel and cast iron. Because the chip shrinkage ratio is large, it needs a large cutting force, so the machine tool has higher power and higher rigidity. Because the forward angle of the shaft is negative, the chip can not flow out automatically. When cutting ductile materials, chip accretion and tool vibration are easy to occur.

It is suggested that the double negative rake angle milling cutter should be preferred in order to make full use of and save the blade. When double positive rake angle milling cutter is used to produce chipping edge (i.e. large impact load), the double negative rake angle milling cutter should also be preferred when the machine tool allows.

The milling cutter with double positive rake angle and double positive rake angle adopts a blade with back angle. The wedge angle of the cutter is small

Computer gong processing – Characteristics and routes

In fact, computer gong is a CNC milling machine. In Guangzhou, Zhejiang and Shanghai, a person named “CNC machining center” is an automatic machine tool with program control system. (CNC machine tool) is a short name for computer numerical control, and it is an automatic machine tool controlled by program. The control system can logically process the program with control code or other symbol instructions, decode it by computer, so that the machine tool can act and process parts. The rough blank is processed into semi-finished finished parts by cutting tools.

CNC machining is the machining of CNC machining, which is made by means of CNC tools. CNC index control machine tool is programmed and controlled by NC machining language, usually G code. NC machining G code language tells the NC machine tool which Cartesian position coordinates to use, and control the feed speed and spindle speed of the tool, as well as tool converter, coolant and other functions. NC machining has a great advantage over manual machining. High speed computer gong processing, such as parts produced by NC machining, is very accurate and repeatable; NC machining can produce parts with complex shape which cannot be completed by manual machining. CNC machining technology has been widely spread, most machining workshops have the ability of NC machining. The most common NC machining methods in typical machining workshops are NC milling, CNC car and CNC EDM wire cutting (EDM). The tool for NC milling is called CNC milling machine or CNC machining center. The lathe for NC turning is called the CNC lathe center. The G code of NC machining can be programmed manually, but the machining workshop usually uses cam (Computer Aided Manufacturing) software to read CAD (CAD) files automatically and generate G code program to control the NC machine tool. The leading CNC machine brands are Hass, DMG (Deckel MAHO gildemester), Mazak, Mori Seiki, fadal and wasino.

2、 The route of computer gong processing:

The feed machining route of CNC lathe refers to the path that the tool moves from the point of alignment (or fixed origin of machine tool) until it returns to the point and ends the machining procedure, including the path of cutting and the path of cutting tool cutting and cutting out.

The feed route of finishing is basically carried out in the order of the outline of parts. Therefore, the key to determine the feed route is to determine the feed route of rough machining and empty stroke.

In the NC lathe processing, the determination of the processing route should follow the following principles.

① The accuracy and surface roughness of the workpiece to be processed shall be guaranteed.

② The shortest processing route, reducing the time of empty travel and improving the processing efficiency.

③ The work of numerical calculation and the processing procedure are simplified as much as possible.

④ For some reuse programs, subroutines should be used.

Besides the characteristics of ordinary milling machine, NC milling has the following characteristics:

  1. The parts processing is adaptable and flexible, and can process parts with complex outline or difficult to control size, such as mold parts and shell parts;
  2. It can process parts that can not be processed or difficult to process by common machine tools, such as complex curve parts described by mathematical model and 3D space surface parts;
  3. The parts that need to be processed by multiple processes after one clamping and positioning are processed;
  4. The high precision and reliable quality of the NC device are generally 0.001mm, and the high precision CNC system can reach 0.1 μ M. in addition, the operation error of the operators is avoided;
  5. The production automation is high, which can reduce the labor intensity of the operator. It is conducive to the automation of production management;
  6. The production efficiency is high, and the special process equipment such as special fixture is not required for CNC milling machine. When replacing workpieces, high-speed computer gong processing only needs to call the processing program, clamping tool and adjusting tool data stored in the NC device, thus greatly shortens the production cycle. Secondly, CNC milling machine has the functions of milling machine, boring machine and drilling machine, which makes the working procedure highly concentrated and greatly improves the production efficiency. In addition, the spindle speed and feed speed of CNC milling machine are stepless, so it is helpful to choose the best cutting amount.

2、 System classification of computer gongs processed by Shenzhen gongs:

① Cooling system. The cooling system of the machine tool is composed of cooling pump, water outlet pipe, return pipe, switch and nozzle. The cooling pump is installed in the inner cavity of the machine base. The cooling pump pumps the cutting fluid from the storage tank in the base to the outlet pipe, and then ejects through the nozzle to cool the cutting area.

② Lubrication system and method. Lubrication system is composed of manual oil donation pump, oil distributor, throttle valve, oil pipe, etc. The machine tool adopts periodic lubrication method, uses the manual lubrication oil pump, through the oil distributor to lubricate the spindle sleeve, the longitudinal and horizontal guide rail and the three-way ball screw, so as to improve the service life of the machine tool.

From the characteristics of digital control technology, because the servo motor is used in CNC machine tool, it should

Mold processing design knowledge

  1. The mold industry is the mother of industry. In terms of this year’s financial crisis, the mold industry is one of the earliest industries to recover. Therefore, it is very important to learn the mold well. However, due to the variability and uncertainty of mold materials and shapes, it is very difficult for us to learn mold well. Therefore, I will collect and sort out this 10 It’s classic. It’s worth collecting and reading. I’m sure you’ll appreciate my recommendation. I don’t need to communicate with UG, but you are welcome to communicate with me in the industry..
  2. Common shrinkage rate of plastic materials?

A: (see plastic materials) Click for information

  1. Common defects in plastic parts?

Answer: lack of glue, Cape, bubble, shrinkage, weld mark, black spot, bubble, stripe, warpage, delamination, peeling, etc

  1. Common plastic mold steel?

A: (see die steel)

  1. What kind of steel is used for high mirror polishing?

Answer: commonly used high hardness heat treatment steel, such as SKD61, 8407, S136 and so on!

  1. The role of mapping key?

Answer: simplify operation steps, reduce labor intensity, improve work efficiency!

  1. What’s the difference between mirror and mirror?

A: mirror body refers to the whole mirror image, and the mirror feature refers to local mirror image or single feature image!

  1. How to hide each other in UG?

Answer: Ctrl + B and Ctrl + Shift + B

  1. Is there a local bias function in UG?

A: Yes

  1. Does UG have symmetrical constraint function in sketching?

A: none

  1. What is 2D? What is 3D?

A: D is the prefix of dimension, 2D refers to two-dimensional plane, and 3D refers to three-dimensional space. In the mold part, 2D usually refers to plan drawing, i.e. CAD drawing; 3D usually refers to solid drawing, i.e. Pro / E, UG or other 3D software drawing files.

  1. What is the default accuracy of Pro / E? What is the default accuracy of UG?

A: the default accuracy of Pro / E is 0.0012mm, and that of UG is 0.0254mm

  1. What is the default word height of CAD?

Answer: the default word height of CAD is 2.5mm.

  1. Where is the text file of CAD?

Answer: the text file of CAD is placed in the fonts folder under the root directory of CAD.

  1. Does Pro / E have auto save function like CAD?

A: Pro / E has no auto save function

  1. What is touch through? What is penetration?

A: the joint surface of male and female mold parallel to pl surface is called impact through surface; the joint surface of male and female mold that is not parallel to pl surface is called interpenetrating surface!

  1. The relationship between sliver and silk?

A: both sliver and silk are units of length. In Taiwan, 1 = 0.01mm; in Hong Kong, 1 = 0.01mm, so 1 = 1

  1. What is pillow position?

Answer: the edge of shell plastic parts often has a gap, which is used to install various accessories

  1. What is a crater?

A: the mold crater is the shape similar to the volcano eruption reflected on the mold of the root of boos column.

  1. What do you mean?

A: ah, it’s Mo Ren, a Hong Kong idiom

  1. What is tiger mouth?

A: Tiger mouth, also known as tube position, is used to limit the part.

  1. What is ranking?

Answer: the product layout on the mold is called placement.

  1. What is glue position?

Answer: the cavity of the product on the mold is called glue position.

  1. What is bone position?

A: the tendon on the product is called bone position.

  1. What is column position?

Answer: boss column on the product is called column position.

  1. What is virtual position?

Answer: the gap on the mold is called virtual position.

  1. What is buckle?

Answer: the hook used for product connection is called buckle position.

  1. What is spark pattern?

After the spark machining is called spark striation.

  1. What is PL plane?

Answer: PL is the abbreviation of parting panel. PL is also called parting surface, which refers to the part of male mold and female mold in contact when the mold is closed.

  1. What is a computer gong?

Answer: general name of CNC milling machine and machining center

  1. What is a copper worker?

Answer: EDM usually uses copper material which is easy to process as discharge electrode, which is called copper work, also known as electrode. Copper workers are generally divided into roughs, roughers and young workers. Young workers are also called Seiko

  1. What is EDM?

A: an electric spark is a self-excited discharge. There is a high voltage between the two electrodes before discharge. When the two electrodes are close, the dielectric between them is broken down, and then spark discharge occurs. With the breakdown process of Dongguan high-speed computer gong machining, the resistance between the two electrodes decreases sharply, and the voltage between the two poles also decreases sharply. The spark channel must be extinguished in time after a short time (usually 10-7-10-3s), so that the machining of mechanical parts can maintain the “cold pole” characteristics of spark discharge (that is, the heat energy converted by the channel energy can not be transmitted to the depth of the electrode), so that the channel energy can act on a very small range. Due to the effect of channel energy, the electrode can be corroded locally. Using the corrosion phenomenon produced by spark discharge to process the size of materials is called EDM.

  1. What is the spark bit?

A: in the process of discharge, the discharge gap between copper and steel is called spark position. The spark position of rougher is generally 10 to 50, and that of young worker is 5 to 15

  1. What is the material level?

A: the wall thickness of plastic products is also called meat thickness.

  1. What is the original stay?

Answer: willing body retention is relative to cutting and inserting parts. Original body retention refers to a whole piece of steel material for processing embryo, which is processed together when processing

  1. What are weld lines?

A: the line formed by the meeting of two strands of plastic is called weld line.

  1. What is a jet?

A: the plastic from the inlet into the cavity after the formation of bending fold snake like flow marks, known as jet flow.

  1. What is LKM